Big John Choke Bean - Cameron Type H2 Positive Choke Bean lined with tungsten carbide About
Product Overview
The Big John Choke Bean is a premium positive choke bean designed for precise flow control in oil and gas wellhead equipment. Also known as the Cameron Type H2 Big John Choke Bean, this component is widely used in positive choke valves to regulate the flow of fluids from wellheads, production trees, and choke manifolds.
As a critical valve trim component, the choke bean is installed in the choke body to control flow rate, reduce pressure, and enable accurate calculation of oil and gas production volumes. Each bean features a fixed-size precision orifice, allowing operators to calculate flow rates based on the specific orifice diameter selected.
Key Features
1) Exceptional abrasion resistance - ideal for sandladen production fluid
2) High strength and rigidity - withstands extreme pressusre differentials
3) Superior corrosion and erosion resistance - suitable for HS and CO environments
4) Exellent impact and thermal shock resistance - reliable under rapid pressure/temperature changes
5) CNC machined, high precision - ensures precise fit and reliable sealing
6) Extended service life - reduces replacement frequency and minimizes costly downtime
Tungsten carbide grade chart:
|
Grade
|
ISO Gade
|
Density (g/cm3)
|
Hardness (HRA)
|
TRS (KSI)
|
|
YG6
|
K20
|
14.9-15.1
|
90-91
|
335
|
|
YG8
|
K30
|
14.7-14.9
|
89-90
|
350
|
|
YG9
|
K30
|
14.6-14.8
|
88.5-89.5
|
375
|
|
YG11
|
K40
|
14.3-14.5
|
87.5-88.5
|
410
|
|
YL10.2
|
K30
|
14.4-14.6
|
91.5-92.5
|
520
|
Recommendation YG6/YG8 for moderate sand; YG9/YG11 for high sand, high impact conditions; YL10.2 for demanding HPHT applications.
Technical Specifications
|
Parameter
|
Specification
|
|
Type
|
H2 Style Positive Choke Bean (Cameron Type)
|
|
Nominal Size
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3" (Big John)
|
|
Overall Length
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6"
|
|
Orifice Size Range
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4/64" to 192/64" (in 1/64" increments)
|
|
Common Orifice Sizes (Inches)
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1/8, 3/16, 1/4, 5/16, 3/8, 7/16, 1/2, 9/16, 5/8, 3/4, 7/8, 1, 1-1/4, 1-1/2
|
|
Body Material
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410 Stainless Steel
|
|
Liner Material
|
Tungsten Carbide
|
|
Alternative Body Material
|
17-4 PH Stainless Steel (available upon request)
|
|
Alternative Liner Material
|
Ceramic (available upon request)
|
|
Surface Treatment
|
QPQ treatment available to enhance surface hardness
|
Material Specifications
- Body Material 410 Stainless Steel
- Provides excellent strength and corrosion resistance
- Suitable for sour service applications (with appropriate heat treatment)
- Widely accepted in the oil and gas industry for choke bean bodies.
Liner Material Tungsten Carbide
- Ultra-high hardness and wear resistance.
- Effectively protects the bean from abrasive wear caused by sand and other solid particles entrained in production fluids.
- Resists corrosive attack from HS, CO, and chlorides
- Significantly extends service life compared to unlined steel beans
Applications
The Big John Choke Bean is designed for use in positive choke valves across a wide range of oil and gas operations, delivering reliable flow control in the following scenarios:
- Wellhead Flow Control Regulating production flow rates from oil and gas wells.
- Choke Manifolds Fixed choke box flow rate control.
- Well Testing Precise flow measurement during production testing.
- Production Operations Maintaining optimal production rates while protecting downstream equipment.
- Sour Service Suitable for wells producing HS and CO
- Abrasive Service Ideal for wells with sand production.
Why Choose Our Big John Choke Bean?
- Direct Replacement, Zero Modification
- Our Big John choke beans are 100% interchangeable with original Cameron H2 choke beans. No modifications to existing choke bodies or equipment are required simply install and operate.
Superior Materials for Extended Life
- The combination of 410SS body and tungsten carbide liner (C10 or C25 grade) delivers exceptional resistance to both abrasive wear and corrosive attack the two primary failure mechanisms in choke bean service. Engineered with a premium tungsten carbide lining, our choke beans are built to outlast conventional steel beans in the harshest downhole conditions.
- Precision Manufacturing
- Each choke bean is precision-machined to exacting tolerances, with orifice diameters graduated in 1/64-inch increments for accurate, repeatable flow control.
Quality Assurance
1. ISO 9001: 2015 cerfified - Our factory operates under a certified quality management system
2. Material Certificate - available upon request, full material traceability
3. Dimensional Inspection - Precision measurement of all critical dimensions
4. Hardness Testing - Verification of body and liner hardness
5. Surface Finish Inspection - Quality control of all finished surfaces
Ordering Information
- To help us provide you with an accurate quotation, please specify the following when making an inquiry:
- Orifice Size: (e.g., 32/64", 48/64", or specify in fractions like 1/2", 3/4")
- Body Material: 410SS (Standard) / 17-4 PH (Optional)
- Liner Material: Tungsten Carbide (Standard) / Ceramic (Optional)
- Surface Treatment: Standard / QPQ Treated (Optional)
- Quantity: (Minimum order: 1 piece)
- Destination Port: (To calculate freight cost)
- Orifice size selection specify the required size in 1/64" increments (e.g., "32/64" = 1/2", "48/64" = 3/4").
Packaging & Shipping
- Packaging: Standard export carton / wooden case (customized packaging available upon request)
- Shipping: Worldwide delivery by express courier (DHL/FedEx/UPS), by air or by sea.
- Incoterms: EXW, FOB, CIF flexible terms available
Exceptional Durability for Challenging Environments
The Big John Choke Bean is specifically constructed for intense oil and gas operations, utilizing a tungsten carbide lining with 85-92% tungsten. This ensures formidable resistance to abrasion and erosion, enabling the component to perform reliably in harsh working conditions.
Designed for Compatibility and Performance
Suited for use in choke valves, the Cameron Type H2 Positive Choke Bean operates without requiring additional accessories. Its standardized 6-inch length streamlines installation and ensures compatibility with most existing choke assemblies in the oil and gas sector.
FAQ's of Big John Choke Bean - Cameron Type H2 Positive Choke Bean lined with tungsten carbide:
Q: How is the Big John Choke Bean typically used in the oil and gas industry?
A: The Big John Choke Bean is primarily installed in choke valves to regulate and control fluid flow under high-pressure conditions during oil and gas extraction processes.
Q: What are the main benefits of the tungsten carbide lining in this choke bean?
A: With an 85-92% tungsten carbide lining, the choke bean offers superior resistance to abrasion and wear, significantly extending its service life and minimizing maintenance in abrasive environments.
Q: Where can the Cameron Type H2 Positive Choke Bean be installed?
A: This choke bean is designed for use within choke valves on wellheads and flowlines across oil and gas fields worldwide, wherever precise flow control is essential.
Q: What process ensures the durability of the choke bean?
A: Durability is achieved by lining the choke bean with high-percentage tungsten carbide, while the addition of 4-6% carbon further enhances its hardness, ensuring long-lasting performance under extreme operational stresses.
Q: When should the choke bean be replaced?
A: The choke bean should be inspected regularly and replaced when signs of excessive erosion or wear are detected, ensuring continued flow control integrity and operational safety.
Q: How does the uncoated version affect product performance?
A: While the choke bean is uncoated, the tungsten carbide lining provides ample protection against wear and corrosion, maintaining reliable functionality even without an additional coating.